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Maruti
Suzuki has two state-of-the-art manufacturing facilities in India.
The first facility is at Gurgaon spread over 300 acres and the other
facility is at Manesar, spread over 600 acres in North India. |
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The Gurgaon facility |
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Maruti Suzuki's facility
in Gurgoan houses three fully integrated plants. While the three
plants have a total installed capacity of 350,000 cars per year,
several productivity improvements or shop floor Kaizens over the
years have enabled the company to manufacture nearly 700,000 cars/
annum at the Gurgaon facilities.
The entire facility is equipped with more than 150 robots, out of
which 71 have been developed in-house. More than 50 per cent of
our shop floor employees have been trained in Japan.
Our Gurgaon facility also houses `K' Engine plant.
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The `K' family engine
plant has an installed annual capacity of 240,000 engines and was
commissioned in 2008.
Spread over an area of 20,300 m2, the `K' family engine facility
is part of the Rs 9,000 crore investment plan drawn by Maruti Suzuki
and Suzuki Motor Corporation.
The next generation `K'engine like all Maruti Suzuki earlier technologies
is highly fuel efficient, while offering the best in refinement
and performance.
It will take the engine technology to the next level in India. A-Star
is the first car to be powered by `K' family engine. The forthcoming
models will be powered by other `K' family engines. |
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The in-line plant layout consisting of Casting, Machining and Assembly
processes has high level of automation, effective material handling
and inventory reduction techniques in place, aimed for high operational
efficiency.
The facility employs global manufacturing best practices like cold
testing, 100% on line automated checks to ensure global quality. |
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The Manesar facility |
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Our Manesar facility
has been made to suit Suzuki Motor Corporation (SMC) and Maruti
Suzuki India Limited's (MSIL) global ambitions.
The plant was inaugurated in February 2007.
At present the plant rolls out World Strategic Models Swift , A-star
& SX4 and DZire.The plant has several in-built systems and mechanisms.
There is a high degree of automation and robotic control in the
press shop, weld shop and paint shop to carry on manufacturing work
with acute precision and high quality.
The plant is designed to be flexible: diverse car models can be
made here conveniently owing to |
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automatic
tool changers, centralized weld control system and numerical control
machines that ensure high quality. |
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The plant
at Manesar is the company's fourth car assembly plant and started
with an initial capacity of 100,000 cars per year. This will be
scaled up to 300,000 cars per year by October 2008. |
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Diesel Engine Plant- Suzuki Powertrain India Limited |
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 Suzuki
Powertrain India Limited the diesel engine plant at Manesar is SMC's
& Maruti's first and perhaps the only plant designed to produce
world class diesel engine and transmissions for cars.
The plant is under a joint venture company, called Suzuki Powertrain
India Limited (SPIL) in which SMC holds 70 per cent equity the rest
is held by MSIL.
This facility has an initial capacity to manufacture 100,000 diesel
engines a year. This will be scaled up to 300,000 engines/annum
by 2010. |
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